Ecotecture: environmental architecture

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The Curly House makes good progress, as the sun comes out

January 29, 2011

The project located along the south downs way has benefited from the improved weather conditions. The last two month have been extremely difficult for the construction industry. The sun appearing on a more regularly basis has been much welcomed and considerable progress has resulted.

 

 

The project is now up to ground floor slab level with the underfloor heating being cast in place within the structural deck that the “opdeck” system provides. This had to be installed before the exterior walls were in place to avoid the need for an additional screed, which would have impact on the programe of works and the budget of the project as a whole. This is also an opportunity to reduce the total quantity of concrete used in the construction process.

 

 

Another effect of the improved weather is the positive feedback the building is giving us during these early stages of construction. The building is a classic solar orientated design, and prior to the completion of the roof and the installation of the windows rooms in the core of the building at the lower ground floor are based on our own estimates about 2 degrees hotter than the exterior of the building. This shows clearly that the use of superior levels of insulation and locked in thermal mass are effecting the internal environment to a considerable extent. Once the building is sealed air tight and heat recovery and ventilation is introduced the positive effect on the internal environment will be amplified. Speaking with Antoine from Kithurst Builders the contractor of the project, we both feel confident that the large TV in the games room will provide most of the heat demand for the building. This is typical of passivhaus architecture, but it is unusual to see this effect before the windows have gone in! It is extremely exciting to see such an exemplar building coming together.

 

Particular attention will be paid over the next few days on the structure at the tips of the crescent. It is essential that the building maintains the sharp aesthetic in these locations whilst also achieving good thermal continuity. The Nudura ICF system allows the contractor to install the structure required within the depth structural concrete core of the with the interior and exterior surfaces being thermally broken with the EPS insulation / shuttering. A slimline fascia will be installed around the structural post to produce a sharp edge to the building, this fascia will be backfilled with PIR foam insulation to reduce the thermal bridging effect of the post in this location. More blogs to follow, If you would like to keep up with developments on this project and others like it, please click the subscribe via email button below.

 

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Hassocks parish council – sports pavilion & community facilities

January 7, 2011

 

Progress on site shows the roof construction taking shape & the insulation being applied to the exterior walls highlights the buildings contemporary form. The design of  the building is one of simplicity. Passivhaus’ tend to be buildings of low surface area to volume ratios. The Image below shows the simplicity of the “thermal envelope”. The buildings SA/V ratio = 0.9, typical Passivhaus buildings have a SA/V ratio of 1.0 to 0.2.

As an example if you were to build two buildings one banana shaped and one orange shaped and use the same typically high levels of insulation the orange shaped one would be more likely to achieve the Passivhaus standard then the banana.

The form, despite this simplicity, is still very exciting, the wide angle ‘tick’ arrangement within the roof construction is  a physical reference to the line of a cricket ball in flight. This play on angles gives us plenty of room for well orientated solar thermal panels to provide hot water for the players in the future.

As the roof is installed close attention is paid to sealing  the building air tight. Membranes are installed behind the timber wall plate to give a continuous air tight barrier, which will be lapped with the internal plaster finish when the project moves on from 1st fix.

Work continues on Crescent shaped eco house

December 17, 2010

The original Nudura quote for the pre-formed insulated formwork to be delivered with preformed curves would have been very expensive. Instead our contractor adapted standard blocks by cutting and infilling to achieve the wonderful curve that forms the building. Plywood gussets are used to strengthen joints prior to pumping the concrete in.

A GPS satellite system has been used for setting out and as the walls have gone up the essential need accuracy has become apparent. Because the shape is curved any discrepancies at one one end could have resulted in a 270mm difference in wall position the other end. When pre ordering high quality window this is extremely important. Windows have now been ordered, we eventually opted for Optiwin windows which are passivhaus certified with U values of 0.8 w/m2/k. The GPS was also used for position the steel posts which are situated at the point of the curved ends, and will be hidden within the window frame.

The Opdek system used for the floors has been installed. Progress on this was interesting as the men on site where notused to this kind of construction, and there was a learning curve with fitting and cutting it to the curve. The system is basically concertinaed steel with insulation sandwiched between and another thick layer on top. This building method, as it the Nudura, is standard practice in Northern America climates for construction, an industrial method also used in their car parks!

The point of this system is one of speed. Once the building is laid out the concrete can be poured all in one go.

It is also essential that all electric positions are known at the earliest stages as ductwork and appropriate sleeves were provided for wiring. A state of the art lighting design was undertaken by John Cullen from London during the planning process. This allows for lights to have various different ‘mood’ settings., up lighting to the entrance area and wall washing. John Cullen also supply all the fittings and specification for the design.

Post pour drilling for changes in the electric layout are not acceptable and endangers the air tightness as we are aiming for an air tightness of under 1 air change per m2/m3/hr at 50 pascals. A Mechanical Ventilation and Heat recovery system will be installed which has been designed by The Green Shop. This is to be a Paul thermos 300 with summertime bypass and frost stat. Plans are being discussed for a soil heat exchanger using the temperature of the ground to cool air on the intake in summer or preheat air in the winter.

The contractor had planned to pour the ground floor walls and upper slab in one go but was unable to as the underfloor heating on the upper floors hadn’t been installed as we lost the slot because of the snow! As a result the walls have had to be poured in two hits with extra reinforcement in the walls and concrete edges roughed up to ensure stability in the walls. Men working at height have also had to be extremely careful due to icy conditions.

Kithurst Builders www.kithurst.co.uk
The Green Shop www.greenshop.co.uk
Optiwin windows www.optiwin.ie
John Cullen lighting design www.johncullenlighting.co.uk

Petition for transparency in EPC’s – The EPC Amnesty

November 27, 2010

In our office we are often very dismissive of EPC’s due to the poor standard of on-site surveying, which often defines the rating. This is something which must be improved, however the rating system is in place and it is functioning to a reasonable degree. A step in the right direction if you like. The bigger problem with the EPC is that there is no evidence of the ratings steering consumer choice, other countries such as Australia have seen the EPC is effecting change. We want to see this happen here.

We have created a petition which will lobby for all property agents to include the EPC ratings of the buildings on the site, within there advertisement literature. We feel strongly that influencing consumer values will only happen when there is a very strong visual reminder of each properties assessed energy performance.

True transparency of building performance is not easily achievable. But using the basic framework we have currently in place, despite its shortcomings, to really push consumer choices towards energy efficiency  is vital in making developers and landlords make greener choices.

Retro-fit is high on the green agenda for builders, home-owners and architects. But the latest changes to the building regulations have completely failed to address this, overall all; our weakest performing sector of the construction industry. Consumers must lead the way by making informed choices, signing the petition below can help keep consumers informed.

http://www.ipetitions.com/petition/epc_transparency/

Jake | Comments (0)

Completed! Super energy efficient barn conversion

November 11, 2010

We were asked to survey this beautiful simple brick barn in late 2008 with the view to convert it into a family home.

 

The barn sits high on a north south axis with views down to fields and woods to the south and west. Built in the late 1800′s, the building was primarily used for storing straw and hay hence the unusually high eaves and narrow cross section. The layout and structure of the barn is simple but elegant, like many buildings of this era it is characterised by craftmanship. In particular, chamfered bricks have been used to detail all the external corners.

The plan is divided into three bays separated by two solid double skin brick walls, full height brick piers support the roof in the west bay. The barn is largely open to the north but has been filled in at different times to the south and east. The central bay housed a small two storey living space.

Design :

After completing the survey in early 2009 we were commissioned to develop a design to be submitted for planning permission. Our brief was to design a family home that is sensitive to the existing structure and surrounding agricultural area but forward thinking in approach and function. The key requirements of the client were to make full use of the incredible location and views to the south of the site and produce a highly energy efficient building.

Our aim was to maintain as many of the original external features as possible. You can see from the two plans the front door and windows are in the same position. We also felt that it was important to maintain the three bay rhythm to the layout, keeping the west bay open and making full use of the piers with full height glazing at both floors.

There is a fairly large amount of circulation space due to the narrow width of the barn, our intention was to open this out and allow many different views and spacial experiences as the user moves through the building or between floors. North facing roof lights have been positioned to allow better light into the bedrooms on the southern side.

 

Construction :

Construction began on site in February 2010.

Although the existing barn walls were considered structurally sound they could not withstand the additional load of a second storey, so we designed a timber balloon frame to sit within the brick shell with a 50mm gap between the frame and the inside face of the brick. The new timber structure required some additional foundation support, which was achieved by pouring a reinforced slab into each bay of the barn. This initial ground work had to be done with enormous care so as not to undermine the existing brick foundations.

Initially Warmcell was specified to full fill the frame, however the brick

walls were more uneven than we had initially thought, in some places the 50mm gap between the frame and the brick wall was 300mm wide! So, to negate the risk of slumping the frame was full filled with rockwool insulation instead.

An 18 mm OSB board with taped seams was secured to the internal face of the frame to provide a moisture check and airtightness layer. 50mm polyurethane foam board insulation was then fixed to the inside face of the frame. A 25mm service void was then battened out from the insulation and finished with plasterboard and skim. The first floor was formed with TJI joists, supported by Kerto beams, very little steel was used in the build apart from to form lintels over new openings in the brick. As with all existing buildings it was important to respect the existing structure and accept that there would be some areas of thermal bridging and less insulation. We used the Passivehaus Planning Pack to inform the development of the design and materials specification. Overall the u-values are estimated to be 0.14 for the walls and floor and 0.10 for the roof, the annual heating demand is expected to be 24kW/m2.

 

Due to the high levels of airtightness mechanical ventilation and heat recovery or MVHR was installed throughout the building, this has been quite a learning curve for us as it is the first building of this scale that we have had such a system installed. Due to the size of the barn it was divided into two separate zones with an MVHR unit serving each. In addition the system features a summertime heat recovery bypass, this was vital to this project because of the large amount of south facing glazing. The units are housed in the roof space above the family bathroom, this is the only room at first floor with a flat ceiling.

 

Underfloor heating was installed throughout the building, we initially specified an air source heat pump as the primary heat source, supplemented by 2m2 of solar thermal. This system was chosen because of the low annual heating demand and the high levels of airtightness and insulation.

However, due to complications with EDF it became a logistical nightmare to get the air source heat pump connected so we opted for an LPG boiler with Solar thermal feed.

A rainwater harvesting system feeds the toilets and waste water is treated by a WPL Diamond system.

Windows :

A number of different designs and systems were considered for the windows. Windows and doors are inherent weak points in the insulation and airtightness and it was important to ensure that the windows did not compromise the overall performance of the building.

 

In the end the windows were fabricated by a local joiner, who produced a high quality hard wood frame with double seals, argon filled double glazing was then installed into the frames on site.

Aesthetics and Finishes :

Externally the finish varies between brick and timber cladding. It is punctuated by intermittent glazing to the east and north which develops into full height glazed panels to the south and west. The window reveals are finished with render to match the brickwork in keeping with the agricultural history of the barn. A low brick wall runs along the north face of the East and West bays which is finished with lead detailing.

Internally the building is finished to a high standard. At ground floor the existing brick walls divide the space and lead the inhabitants through a series of different spaces, from the large open living room to the west through to the snug tucked away in the north east corner.

At first floor the ceiling runs up to the exposed ridge beam, this is an indulgent feature and allows a sense of space and height. The master bedroom sits above the living room with views out to the north, west and south. In the remaining rooms the views are framed by carefully placed windows.

… and finally :

 

This is the first completed domestic building that we have designed using the Passivhaus Planning Pack and it has been a huge learning curve for us as a practice. We have experienced first hand the changes that need to be made to the standard practice of construction in order to achieve airtightness and super insulation, fortunately our contractor had experience in this area and understood the importance of maintaining these standards throughout the entire build.

Thermal bridge-free foundations

October 29, 2010

The next steps in delivering our high thermal performance foundations is underway on site. Hassocks Parish Council have commissioned us to deliver a forward thinking community building, our reaction to this is literally from the ground up!

A figure bounded about in the green world for the effect of “thermal bridges” in highly insulated buildings is in the region of 20% of the energy lost through the entire building envelope. We have reduced the losses through thermal bridging in this building by insulating the under the entire slab. The slab itself will act as a “Trombe Floor” absorbing warmth during winter months from the suns rays passing through the glazing, to provide good thermal comfort all year round.

The insulation under the slab and under the “toe” of  the foundation will accentuate this effect!

Jake | Comments (0)

Sussex Coast College – Low carbon test bed

October 28, 2010

Ecotecture has had positive feedback from Sussex Coast College on our scheme for a low carbon test bed. We have sponsored the project with hours spent in the office developing a detailed drawing set which will provide an excellent environment for construction students to learn to build green. The property has been designed using Passivhaus principles of orientation, super insulation and very low air permeability. Ecotecture has thrown in a few awkward surprises in there for good measure, we want to simulate how most of the construction industry will approach the changes in the building regulations. Informed and well educated site labour is essential in overhauling the construction industry. We have switched construction between Celcon Solar Thin-Joint masonry construction at ground floor to a TJI stud wall approach at first. This is inherently bad air tightness detailing, but it can be worked around and we want the future of the UK’s site workforce to be adept at working around these problems.

 

The buildings form maximises winter time solar gain through the asymmetrical roof arrangement. This is particularly important as test bed is to be built within a courtyard at the Ore Valley college facilities, the courtyard has inherent problems of increased overheating potential and decreased passive solar gain potential. The reality of how efficient the test bed will be, is hard to simulate even in the highly accurate Passivhaus Planning Pack. The courtyard will be effected by unique weather conditions, we hope the college will get an opportunity to record these conditions in detail. The video below shows the scale of the courtyard the project will be built within.

 

The building has been designed with cost in mind but also embodied carbon, the college is also being sponsored by environmental consultants Phlorum based in Brighton who are going to be analysing the carbon embodied within the building. We are looking forward to seeing the results.

http://www.phlorum.com/blog/tag/embodied-carbon/

Jake | Comments (0)

Tidal power considered higher risk than nuclear!

October 21, 2010

We are outraged to find that the Severn Estuary tidal plans have been ditched in favour of nuclear power. This decision has been taken at the same time as the cuts across the board, in all sectors, effecting everyone, however this is not to be considered a cut!  This massive tragedy is represents a increase in financial outlay per kwh energy produced on behalf of the British tax payers. This may not happen immediately, however this does not reduce the financial and more importantly the environmental impact of this decision for years to come.

Considering nuclear as a less risk free alternative to tidal power is quite unbelievable, the question is, what can we do to reverse this decision? Please feel free to comment!

http://www.planningportal.gov.uk/england/professionals/news/archive/2010/oct10/2010_10_week_3/211010_3

Jake | Comments (0)

Update on Energy efficient dwelling near Chichester

October 19, 2010

Work continues on this crescent shaped dwelling near Chichester.

Industrial techniques have been brought into play in order to reduce costs and more importantly save on materials to reduce embodied energy.

The floor, shipped from Holland will be constructed of Opdec a material more  commonly used in car park construction in areas such as Canada who are subject to freezing temperatures. This metal sandwich deck material is concertinaed with high performance insulation and will be cast in situ with the lower walls.

DSC00018The walls are constructed using Nudura pre formed insulated form work, with plastic cross ties to reduce thermal breaks. Concrete is poured into the core to form the walls, which are super insulating giving a U value of 0.1Kw/m2/K, the same value as the walls. These blocks were adapted on site to give the marvellous curve that gives the building its beauty. This will then be clad in the reclaimed flint from the original building, or given a render finish.

Windows are by Optiwin, Passivhaus certified, with a U value of 0.8Kw/m2/K.These are primarily timber windows with an aluminium coating, super air tight to comply with the strigent regulations pertaining to passivhaus certification. The building has been modelled using the Passivhaus planning pack as part of the original design process.

DSC00031smaller

Hassocks parish council – sports pavilion & community facilities

Works have started on our community project in West Sussex. We are overseeing the development of a pavilion / community facilities on behalf of the local parish council. The project has had to overcome issues with load bearing capacity of the soil as a result of the soil tests showing the ground to be inadequate.

DSC00038

Gemech ground improvements are currently being installed under the thickening’s in the raft foundation, the Gemech stone piles are driven into the ground to exert pressure laterally in a matrix of piles and compressed soil. These enabling works will allow the building to be constructed on a raft foundation with insulation installed underneath it to achieve impressive energy savings through the reduction of thermal bridges. This unusual approach to groundwork’s is the next phase in the buildings development. We will keep you up to date with images as these  works progress.

Jake | Comments (0)
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